Custom liqud cooling Component
Services for Battery Pack

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One Step Ahead

Why Choose Us
XD THERMAL

By integrating advanced manufacturing processes with a customer-focused approach, we provide battery liquid cooling components (plates, tubes, enclosures) that meet the exacting standards of large car companies. Our commitment to quality, efficiency, and partnership ensures that you receive not only superior products but also the comprehensive support necessary for success in the competitive electric vehicle market.

our partners trust us

1007 Strategic Solutions

Technical and Engineering Expertise

XD THERMAL ensures precision in battery liquid cold components( plate/tube/tray)  production through advanced testing and simulation, identifying issues early to deliver optimised, reliable cooling solutions that enhance battery safety and performance.

2.
Fluid Flow Simulation

According to the simulation requirements of the battery structure analysis, through the analysis of the cold plate design, the flow uniformity of the flow field, process VOF flow state simulation, fluid flow simulation analysis matching the flow and cooling capacity of the branch cold plate, to meet the flow resistance rate target, to ensure the consistency of the cold plate heat exchange.

Processing We Do

Stamping

Our company specialises in precision stamping technology, allowing you to create customised battery cooling plates and components with accurate dimensions and smooth finishes. This precise process ensures consistent quality and optimal performance for your projects.

Our stamping capabilities include deep drawing, progressive stamping, fine blanking, and compound die stamping, enabling us to meet complex design requirements across various applications.

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CNC Machining

Extrusion is a crucial process in crafting precise profiles, allowing for the creation of custom shapes to meet your project’s specifications. At XD THERMAL, our extrusion profile services enable us to fulfil unique design needs, from simple forms to complex geometries. Whether you require solid, hollow, or intricate cross-sections, our skilled team ensures each profile is tailored to your exact requirements.

Our CNC capabilities encompass 3-axis, 4-axis, and 5-axis milling, turning, and custom threading, providing flexibility and accuracy for even the most complex designs.

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Extrusion Profile

When crafting aluminium profiles, we offer you the flexibility to design lightweight, high-strength components with custom shapes and sizes. This method is ideal for producing uniform profiles that maintain structural integrity across varying lengths and dimensions.

Our extrusion capabilities include hollow, semi-hollow, and solid profiles, accommodating complex cross-sectional designs and enabling seamless integration into your larger assemblies.

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Laser Cutting

Laser Cutting is a vital process for creating precise, intricate shapes in metal components, allowing for high accuracy and minimal material waste. At XD THERMAL, we offer advanced laser cutting services that cater to complex design requirements, ensuring that your aluminium and copper components are cut with precision and a clean finish. Whether you need detailed patterns, tight tolerances, or customised shapes, our skilled team is ready to deliver the laser cutting solutions you need to achieve your exact specifications.

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Get Your Component Into Production Today !

Multiple welding methods we do

Continuous Brazing

Continuous brazing is a highly efficient method for joining metal components, especially suited for complex assemblies that require uniform, high-strength bonds. At XD THERMAL, we utilise this brazing technology to ensure your aluminium and copper products maintain their structural integrity without the risks associated with high temperatures. Our continuous brazing services deliver precisely bonded joints across a range of products, achieving a seamless and consistent finish.

Our continuous brazing capabilities support large-scale production, providing reliable results that meet rigorous industry standards.

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Vacuum Brazing

Our vacuum brazing services cater to projects requiring high-purity, oxide-free bonds in aluminium assemblies. With our advanced vacuum brazing technology, XD THERMAL ensures each part is crafted with precision, providing optimal strength and durability for demanding applications. You can rely on XD THERMAL for vacuum brazing that meets your specifications, delivering a flawless, high-quality finish every time.

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HFW (High frequency welding)

High-Frequency Welding (HFW) is a specialised process ideal for creating precise, durable bonds over small areas in aluminium and copper assemblies. At XD THERMAL, we recognise the importance of precision in HFW, especially for applications demanding high strength and reliability. Our HFW services are tailored to ensure that each weld is executed with the utmost care, delivering a consistent, high-quality finish that fully meets your specifications. Choosing XD THERMAL for HFW means investing in a dependable, long-lasting solution for your manufacturing needs.

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CMT

Cold Metal Transfer (CMT) is a specialised welding process designed for precision and reduced heat input, ideal for sensitive materials and intricate applications. At XD THERMAL, our CMT services provide superior weld quality with minimal distortion, making it the perfect choice for creating reliable, detailed components. Our skilled team is equipped to handle all aspects of CMT, ensuring that your product is crafted with precision and meets your exact specifications. Reach out to us to learn how our CMT capabilities can fulfil your welding needs.

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FSW

Friction Stir Welding (FSW) is an advanced technique for joining metal components with precision and durability. This process is ideal for applications requiring strong, seamless bonds without melting the material. At XD THERMAL, we use FSW technology to create high-quality, reliable joints in aluminium and copper assemblies. Our experienced team ensures that each component is welded to exact specifications, delivering a smooth, robust finish that meets your manufacturing needs with exceptional accuracy and quality.

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Quality Control Plan

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1

Incoming Material Inspection

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Forming Process Control

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Welding Quality Control

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Leak Testing

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Assembly Inspection

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Final Product Quality Testing & Packing

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